GALLERY
PRODUCT DESCRIPTION
Subsea Forged Trunnion Mounted Ball Valve
Subsea ball valves are available in an extensive range of designs, materials, sizes and pressure classes and are in full conformance with
API 6DSS, NACE and ASME VIII specifications. EDVC uses only high-quality forged materials inspected & tested to International Standards
and utilizes advanced manufacturing technology with special emphasis on safety, quality, and long service life of our products. The forging material
can ensure the best rigidity and strength.
The trunnion design employs a ball, with two trunnions, affixed to the ball at the top and bottom.The unit fits into a space in the valve body and cannot move along the flow axis.Trunnion ball valves are suited to high pressure or larger size valves with lower operational torque and long durability.
MAIN FEATURES:
Trunnion mounted ball valve concept to reduce the operating torque
Compact two/three pieces design is available on request
Double block and bleed version is available on request
Anti-Blow Out stem design
Standard seat design is single piston effect.
Double piston effect sealing barrier available on request.
Antistatic device
Stem&body special seals to prevent the ingress
of sea water into the valve body
Fire Safe Construction with Secondary Metal Seat
EDVC’s ball valves have been fire tested and can be supplied to API 6FA and API 607. The soft seat inserts, irrespective of their materials, will possibly fail when subjected to sudden high temperature conditions. EDVC provides a fire-safe design which may substantially prevent leakages through seals when damaged by high temperature. The function of the seats before and after the fire test is shown on the sketches. If the seat inserts are destroyed or burned out, a metal to metal seal is formed between the lower diameter of the seat and ball, while the seat to body seals, the stem packing and the end connections to body seals are designed to resist high temperature and will remain undamaged.
(Figures 1 & 2)
Trunnion Mounting
Trunnion mounted stems absorb the thrust from line pressure, preventing excess friction between the ball and seats, so even at full rated working pressure, operating torque stays low.
(Figure 3)
Body Vent and Drain
The body cavity may be vented in both open and closed state.
(Figure 4)
Double Block and Bleed
The seats are of both-side-sealing type, which means that they seal both on the upstream or downstream side of the ball valve and inside the valve. Whether in the open or closed position, pressure on each side of the ball is blocked from the body cavity by the seat rings engineered to self relieve. No pressure build up can occur in to body cavity. The body cavity can then be vented to the atmosphere or drained through the body port.
(Figure 5)
Sealant Fitting
Sealant lubrication fittings come as a standard with EDVC’s design. In the event of seat insert or stem seal damage, external or internal leakage can occur. Emergency sealant injection can save the integrity of the valve by incorporating a sealant seal around the stem or between the seat and the ball until such time the valve may be properly serviced.
(Figures 6, 7 & 8)
Antistatic Device
The springs provided at the stem allow the static charges to be led to the piping. In this way, an electrostatic charging of the ball is eliminated.
(Figure 9)
3-Piece Trunnion Ball Valves - Full & Reduced Port Expanded View
no | name of Part | Materials | |
1 | Body | A350 LF2 | A182 F316 |
2 | Closure | A350 LF2 | A182 F316, A351, CF8M |
3 | Stem | A350 LF2+ENP | 316 SS, 17-4 PHSS, 410 SS |
4 | Seat Ring | A350 LF2+ENP | 316 SS, 410 SS |
5 | Ball | A350 LF2+ENP | A182F316, A351, CF8M, 410 SS |
6 | Seat Insert | Devlon, Nylon, PEEK, RTFE | |
7 | Trunnion | A350 LF2 | 316 SS, 410 SS |
7-1 | Trunnion Block | A350 LF2 | 316 SS, 410 SS |
7-2 | Trunnion Block Pin | 410 SS | 316 SS, 410 SS |
8 | Gland | A350 LF2 | 316 SS, 410 SS |
9 | Adapter Plate | A350 LF2 | 316 SS, 410 SS |
10 | Stem O-ring/ Lipseal | Low Temp HNBR /Viton AED | |
11 | Stem O-ring | Low Temp HNBR /Viton AED | |
12 | Gland O-ring | Low Temp HNBR /Viton AED | |
13 | Seat O-ring/Lipseal | Low Temp HNBR /Viton AED | |
14 | Seat Subseal | Low Temp HNBR /Viton AED | |
15 | Closure O-ring | Low Temp HNBR /Viton AED | |
16 | Trunnion O-ring | Low Temp HNBR /Viton AED | |
17 | Backup Ring | PTFE | |
18 | Gland Seal | Low Temp HNBR /Viton AED | |
19 | Body Seal | Low Temp HNBR /Viton AED | |
20 | Trunnion Seal | Low Temp HNBR /Viton AED | |
21 | Stem Packing | Graphite | |
22 | Seat Spring | Inconel X-750 | |
23 | Bearing | PTFE, Carbon Steel | PTFE, 316SS |
24 | Thrust Washer | PTFE, Carbon Steel | PTFE, 316SS |
25 | Sealant Fitting | Carbon Steel, SS Ball Check | 316SS, SS Ball Check |
26 | Socket Bolt | A320 L7M | A193 B8/B8M |
27 | Socket Cap Screw | A320 L7M | A193 B8/B8M |
28 | Stud Bolt | A320 L7M | A193 B8 |
29 | Hex Nut | A194 7M | A194 8 |
30 | Grounding Pin | Stainless Steel | |
31 | Grounding Spring | Inconel X-750 | |
32 | Key | Carbon Steel | Stainless Steel |
33 | Dowel Pin | Carbon Steel | Stainless Steel |
34 | Relief Plug | Carbon Steel | Stainless Steel |
35 | Drain Plug | Carbon Steel | Stainless Steel |
36 | Mounting Plate | Carbon Steel | Stainless Steel |
37 | Gear Operator | Ductile Iron Case, Carbon Steel Worm Gear | |
38 | Hand Wheel | Carbon Steel, Ductile Iron | |
note: Materials also available in F321, F347, F51, F53, monel, inconel, incolloy and hastelloy. Metal-to-metal seated ball valve designs are available upon request. |
note: Additional materials available upon request.
*= Used only in bolted body construction.
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